GEARS

SPUR GEARS

Precision Spur Gears for Reliable Power Transmission

At Bajrang Gears, we manufacture precision-engineered spur gears that ensure smooth operation, minimal noise, and long service life across demanding industrial environments. Key Features

  • High transmission efficiency due to straight tooth profile

  • Accurate gear tooth geometry for smooth engagement

  • Suitable for high-speed and high-load applications

  • Consistent performance with minimal energy loss

  • Available in a wide range of modules, sizes, and materials

🔹 Applications

  • Gearboxes & power transmission systems

  • Machine tools and automation equipment

  • Material handling systems

  • Automotive and industrial machinery

  • Pumps, compressors, and conveyors

🔹 Our Capabilities

We offer customized spur gear solutions tailored to your specific requirements:

  • Module range: Custom as per design

  • Materials: Alloy steel, carbon steel, stainless steel, special grades

  • Heat treatment: Carburizing, hardening, nitriding

  • Finishing: Grinding, hobbing, shaping

  • Precision grades as per DIN / AGMA standards

BEVEL GEARS

Precision Bevel Gears for Efficient Angular Power Transmission

At Bajrang Gears, we manufacture precision-engineered bevel gears designed for transmitting motion and power between intersecting shafts, typically at right angles. Engineered for accuracy and durability, our bevel gears ensure smooth operation, optimal load distribution, and long service life across demanding industrial applications.

Key Features

  • Efficient power transmission between intersecting shafts

  • Precision-cut tooth profiles for smooth and quiet operation

  • High load-bearing capacity with optimal torque transfer

  • Suitable for high-speed and heavy-duty applications

  • Available in straight, spiral, and custom bevel configurations

Applications

  • Gearboxes & differential systems

  • Automotive and off-highway machinery

  • Material handling equipment

  • Power transmission systems

  • Industrial and heavy engineering machinery

Our Capabilities

We offer customized bevel gear solutions tailored to your specific requirements:

  • Module range: Custom as per design

  • Materials: Alloy steel, carbon steel, stainless steel, special grades

  • Heat treatment: Carburizing, induction hardening, nitriding

  • Finishing: Grinding, lapping, precision machining

  • Precision grades as per DIN / AGMA standards

HECLICAL GEARS

High-Performance Helical Gears for Smooth & Efficient Power Transmission

We manufacture precision-engineered helical gears designed for transmitting motion between parallel or intersecting shafts with enhanced smoothness and reduced noise. With angled tooth profiles, helical gears provide gradual engagement, resulting in higher load capacity and quieter operation—making them ideal for high-speed and heavy-duty industrial applications.

Key Features

  • Smooth and silent operation due to angled tooth engagement

  • Higher load-carrying capacity compared to spur gears

  • Reduced vibration and improved efficiency

  • Suitable for high-speed and continuous-duty applications

  • Available in single helical and double helical (herringbone) designs

Applications

  • Industrial gearboxes and transmission systems

  • Automotive and heavy-duty machinery

  • Material handling and conveyor systems

  • Power generation equipment

  • Compressors, pumps, and processing machinery

Our Capabilities

We offer customized helical gear solutions tailored to your specific requirements:

  • Module range: Custom as per design

  • Materials: Alloy steel, carbon steel, stainless steel, special grades

  • Heat treatment: Carburizing, induction hardening, nitriding

  • Finishing: Gear grinding, hobbing, shaping

  • Precision grades as per DIN / AGMA standards

SPROCKETS

Precision Sprockets for Reliable Chain Drive Performance

We manufacture high-quality sprockets designed for efficient power transmission in chain-driven systems. Engineered for durability and precise engagement with chains, our sprockets ensure smooth operation, reduced wear, and long service life across a wide range of industrial and mobile applications.

Key Features

  • Accurate tooth profile for precise chain engagement

  • High wear resistance for extended service life

  • Efficient power transmission with minimal slippage

  • Suitable for high-load and continuous-duty operations

  • Available for various chain standards and custom specifications

Applications

  • Conveyor and material handling systems

  • Industrial machinery and processing equipment

  • Automotive and agricultural machinery

  • Packaging and textile machinery

  • Power transmission and drive systems

Our Capabilities

We offer customized sprocket solutions tailored to your specific requirements:

  • Chain compatibility: Standard and custom chain sizes

  • Materials: Alloy steel, carbon steel, stainless steel, special grades

  • Heat treatment: Induction hardening, carburizing, nitriding

  • Finishing: Precision machining, hobbing, shaping

  • Surface treatments: Coating and corrosion protection options

WORM GEARS & WORM WHEELS

Precision Worm Gear Solutions for High Torque & Compact Power Transmission

At Bajrang Gears, we manufacture precision-engineered worm gears and worm wheels designed for applications requiring high reduction ratios, smooth motion control, and efficient torque transmission. Our worm gear solutions are widely used in lifting systems, conveyors, indexing mechanisms, rotary equipment, and industrial gearboxes where compact design and reliable performance are critical.Key Features

• High torque transmission in compact drive arrangements
• Smooth, quiet, and vibration-free operation
• Excellent load-carrying capacity and durability
• High reduction ratios achievable in a single stage
• Precision-machined tooth profiles for efficient power transfer
• Manufactured to customer drawings and specifications

Types

Single-Start Worms

Designed for high reduction ratios and applications requiring precise speed reduction.

Multi-Start Worms

Suitable for higher efficiency and increased output speed requirements.

Non-Throated Worm Wheels

Precision-machined worm wheels for standard power transmission applications.

Single-Throated Worm Wheels

Engineered for improved tooth engagement and load distribution.

Double-Throated Worm Wheels

Designed for maximum contact area, enhanced efficiency, and higher load capacity.

Applications

• High reduction drive systems
• Material handling equipment
• Lifting and hoisting machinery
• Rotary indexing systems
• Conveyor drives
• Packaging and processing machinery
• Industrial gearboxes
• Automation and motion control systems

Our Capabilities

We offer customized worm gear and worm wheel solutions tailored to your specific requirements:

• Types: Single-start and multi-start worms, non-throated, single-throated, and double-throated worm wheels
• Materials: Steel worms, bronze worm wheels, and special engineering grades
• Heat Treatment: Carburizing, induction hardening, nitriding
• Manufacturing Processes: Hobbing, shaping, grinding, precision machining
• Surface Finishing: Ground and finished tooth profiles for enhanced performance
• Precision grades as per DIN / AGMA standards
• Manufacturing as per drawing, sample, or reverse-engineered component

Precision Internal Gear Solutions for Advanced Power Transmission Systems

INTERNAL RING GEARS

At Bajrang Gears, we manufacture precision-engineered internal gears and ring gears designed for demanding industrial applications requiring compact design, high torque transmission, and reliable performance. Our internal gear solutions are widely used in planetary gearboxes, heavy-duty machinery, automation systems, and specialized transmission equipment where precision and durability are essential.

Key Features

• Precision-machined internal tooth profiles for smooth engagement
• High torque transmission capability in compact assemblies
• Excellent load distribution and operational efficiency
• Reduced noise and vibration during operation
• Suitable for heavy-duty and continuous-duty applications
• Manufactured as per customer drawings and specifications

Types

Precision Internal Gears

Manufactured with high dimensional accuracy for planetary gear systems, industrial drives, and specialized transmission applications.

Ring Gears

Heavy-duty ring gears designed for planetary gearboxes, rotating equipment, and large industrial machinery.

Custom Internal Gear Systems

Engineered solutions developed according to specific application requirements, including special tooth profiles, dimensions, and materials.

Applications

• Planetary gear systems
• Industrial gearboxes and transmission systems
• Heavy-duty machinery
• Material handling equipment
• Mining and construction equipment
• Automation and motion control systems
• Rotating industrial equipment
• Power transmission assemblies

Our Capabilities

We offer customized internal gear and ring gear solutions tailored to your specific requirements:

• Types: Precision internal gears, ring gears, and custom internal gear systems
• Materials: Alloy steel, carbon steel, stainless steel, and special engineering grades
• Heat Treatment: Carburizing, induction hardening, nitriding
• Manufacturing Processes: Gear hobbing, shaping, gear grinding, precision machining
• Surface Finishing: Ground and finished tooth profiles for enhanced performance
• Precision grades as per DIN / AGMA standards
• Manufacturing as per drawing, sample, or reverse-engineered component

Precision Planetary Gear Components for Compact High-Torque Transmission Systems

PLANETARY GEAR COMPONENTS

At Bajrang Gears, we manufacture precision-engineered planetary gear components designed for compact, high-performance power transmission systems. Our planetary gear solutions are widely used in industrial gearboxes, automation equipment, material handling systems, and heavy-duty machinery where high torque capacity, efficiency, and space optimization are critical.

Key Features

• High torque transmission in compact assemblies
• Excellent load sharing across multiple gear meshes
• Smooth and efficient power transfer
• High strength and wear resistance for demanding applications
• Precision-machined tooth profiles for accurate engagement
• Manufactured to customer drawings and specifications

Types

Sun Gears

Precision-machined central gears designed to transmit power efficiently within planetary gear systems.

Planet Gears

High-accuracy planetary gears manufactured for balanced load distribution and reliable torque transmission.

Ring Gears

Internal ring gears engineered for planetary gearbox assemblies and heavy-duty industrial applications.

Carrier Components

Precision carrier assemblies and supporting components designed for accurate planetary gear alignment and performance.

Applications

• Planetary gearboxes
• Compact high-torque transmission systems
• Automation and robotics equipment
• Material handling machinery
• Industrial drives and reducers
• Construction and heavy-duty equipment
• Mining and process industries
• Motion control systems

Our Capabilities

We offer customized planetary gear component solutions tailored to your specific requirements:

• Components: Sun gears, planet gears, ring gears, and carrier assemblies
• Materials: Alloy steel, carbon steel, stainless steel, and special engineering grades
• Heat Treatment: Carburizing, induction hardening, nitriding
• Manufacturing Processes: Gear hobbing, shaping, grinding, CNC machining
• Surface Finishing: Precision ground and finished tooth profiles
• Precision grades as per DIN / AGMA standards
• Manufacturing as per drawing, sample, or reverse-engineered component

SHAFTS & COMPONENTS

Precision Shafts for Reliable Power Transmission & Mechanical Performance

We manufacture high-precision shafts and machined components designed to transmit torque and support rotating elements across a wide range of industrial applications. Engineered for strength, alignment, and durability, our shafts ensure smooth operation, reduced vibration, and long service life even under demanding load conditions.

Key Features

  • High strength and rigidity for efficient torque transmission

  • Precision machining for accurate alignment and smooth rotation

  • Excellent wear resistance and dimensional stability

  • Suitable for high-speed and heavy-duty applications

  • Custom-designed configurations for specific application needs

Applications

  • Gearboxes and power transmission systems

  • Industrial machinery and automation equipment

  • Material handling and conveyor systems

  • Pumps, compressors, and rotating equipment

  • Automotive and heavy engineering applications

Our Capabilities

We offer customized shaft and component solutions tailored to your specific requirements:

  • Design: Stepped shafts, splined shafts, keyed shafts, custom geometries

  • Materials: Alloy steel, carbon steel, stainless steel, special grades

  • Heat treatment: Induction hardening, carburizing, nitriding

  • Finishing: CNC turning, grinding, milling, precision machining

  • Tolerances and quality standards as per DIN / ISO specifications

CUSTOM PARTS

Engineered Custom Gear Components for Specialized Applications

At Bajrang Gears, we specialize in manufacturing custom gear components and precision-machined parts tailored to unique application requirements. From concept to production, our engineering team collaborates closely with clients to develop solutions that meet exact performance, load, and dimensional specifications. Whether for prototypes or large-scale production, our custom components are built for precision, durability, and reliability.

Key Features

  • Fully customized designs based on application requirements

  • High precision machining for tight tolerances and accuracy

  • Optimized for performance, load capacity, and durability

  • Flexibility for low-volume prototypes to high-volume production

  • Compatibility with complex and specialized industrial systems

Applications

  • Specialized gearboxes and transmission systems

  • Automation and special purpose machines (SPM)

  • OEM machinery and equipment

  • Heavy engineering and industrial applications

  • Replacement parts and reverse-engineered components

Our Capabilities

We provide end-to-end solutions for custom components:

  • Design support: Reverse engineering, CAD modeling, application optimization

  • Manufacturing: CNC machining, gear cutting, shaping, grinding

  • Materials: Alloy steel, carbon steel, stainless steel, special alloys

  • Heat treatment: Carburizing, induction hardening, nitriding

  • Quality assurance: Inspection and testing as per DIN / AGMA / ISO standards